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Case study

Digitizing warehouse inventory

How a commercial roofing company replaced paper inventory tickets with a live app, and stopped writing off lost material.

Value to the client

Cost reduction
400hrs / yr
of manual entry no longer needed
Reported by the client
Risk mitigation
98%
of the gap between book and physical inventory closed
Reported by the client
Josh Mullins

Managing Director

3 min read

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At a glance

Riverside, CALas Vegas, NVLittle Rock, ARTampa, FLLakeland, FLSarasota, FLOkeechobee, FLMiami, FLAtlanta, GACharlotte, NCDayton, OHColumbus, OHReston, VAFairfax, VABowie, MDNew Bedford, MACINCINNATI, OH
Client
Not named
Location
Cincinnati, Ohio
Industry
Commercial and residential roofing

Live in 3 months, from assessment to go-live

Of the inventory gap closed
98%
Book versus physical, as reported by the client
Hours a year
400
Of manual entry no longer needed, as reported by the client
App for every item movement
1
Replaced paper tickets
Months
3
From assessment to go-live

Before

Paper tickets, lost data, and a growing inventory gap

  • Material moved in and out of the warehouse on paper tickets.

  • Tickets went missing or were hard to read, so the data was unreliable.

  • As the company grew, so did the gap between book and physical inventory.

What we did

Fix it at the source

  1. Assess2 weeks

    Traced the gap from receiving to job allocation.

  2. Redesign the process2 weeks

    Removed paper handoffs and gave each step an owner.

  3. Build the app4 weeks

    A low-code app records every item movement, not just job totals.

  4. Automate entry3 weeks

    Rows flow into the accounting system without re-typing.

“Prior to the Automized inventory solution, we were consistently writing off "lost" material. Our team can now see real-time inventory levels, and our job profitability is more accurate.”
Operations Manager, roofing company